Steps to take in order to prevent respiratory disease after a poor harvest

Article by Alan Creighton (Head of environment and nutrition at the Irish Equine Centre)

I don’t want to sound alarmist because I am generally a very positive person, but I have no doubt that there will be an increase in racehorse respiratory issues this winter and next spring due to a combination of poor hay and straw harvests in conjunction with a very damp autumn. 

Through our everyday testing at the Irish Equine Centre we have already seen higher than average fungal contaminated hay, haylage and straw submitted for testing this autumn. Our routine monitoring of racing yard environments in Ireland, the UK and France are also showing increases in fungal contamination in air samples and surface swabs taken throughout the yards. The damp weather conditions from the second week of June right through the summer in western Europe resulted in fields of grass and cereal crops which were showing major signs of fungal contamination while still standing in the field. 

It didn’t get much better when the dry spells came in early September. Land was already saturated which meant the crops once mowed were extremely difficult to dry which has resulted in discoloured, dusty, high moisture straw, many hay stacks which heated and oats with high moisture content. Even haylage, which is the normal go to method of preserving forage when conditions are poor has shown much higher levels of contamination thus far. Damp weather in this period also meant that stables themselves were often damp which encouraged fungal growth on the internal surfaces.

Racehorses are athletes that need a fully functioning respiratory system to maximise performance. IAD, COPD, RAO (all forms of equine asthma) and EIPH (bleeding) are respiratory conditions which are major causes of poor performance in racehorses.  Fungi and mycotoxins are now recognised as a major cause of these conditions and in particular the pathogenic fungus Aspergillus being the main culprit. 

Fungi that penetrate the airways can cause unwanted inflammation and can be infective, toxic, allergenic or all 3 combined. The further the distance a racehorse is asked to race, the more detrimental this inflammation will be to performance. The main sources of this fungus are in hay, haylage, straw and oats. 

This fungus is a storage fungus and so it propagates in stored foodstuffs overtime where the moisture level is above 14%. When the fungus contaminates a foodstuff or bedding the horse has no choice but to breathe in the harmful spores in their stable environment. The fungus also causes a level of immunosuppression which can often be the precursor to secondary bacterial and viral disease. 

The cost of bedding for racehorses has been steadily rising over the last number of years. Wood shavings have become very expensive to buy but are now also very expensive to dispose of. Straw is still more cost effective to buy and much more cost effective to dispose of. 

I will often get asked the question “what is the best bedding for horses?” - my answer is consistently “good straw”. When I get asked the question “what is the worst bedding for horses?” my answer is consistently “bad straw”.  The cost saving in purchasing and disposing of straw has made it attractive to trainers in a time when all other costs are rising. Finding good straw this year will be very difficult. 

In many countries in Europe, we have a government policy called SIM, the Straw Incorporation Measure which is a payment for chopping straw and incorporating it into the soil. SIM has been designed to encourage tillage farmers to increase soil organic carbon levels by chopping and incorporating straw from cereal crops and oilseed rape. 

Unfortunately, an unintended consequence of that policy is the reduction in availability of straw for bedding purposes. This is particularly problematic this year because now we have a shortage of straw and the straw which is available for bedding has much higher levels of harmful moulds due to the poor harvest conditions. 

When feeding haylage, the spoilage process can begin quickly if the bale is exposed to air, this may be due to damage of the wrapping or not using the bale quick enough once opened. Fungal spores will develop and this should be carefully assessed before feeding. This is a major problem we encounter on a regular basis. Often trainers are feeding big bales of haylage to a small number of horses which means the bales are exposed to air for a prolonged period of time. 

Pathogenic fungi will develop very quickly and often lead to both respiratory and gastric problems. For that reason, the IEC will recommend to use haylage once opened inside of 4 days in the winter and 3 days in the summer. This recommendation will often determine the choice between hay and haylage as you would therefore need to be feeding a larger number of horses to feed large bale haylage. 

Hay production requires 7-10 days of continuous good weather unless you are barn drying. In Ireland and the UK we got a two week spell of suitable weather in the last week of May until the end of the first week of June. Many meadows were not ready, and the ones that needed patience from the farmer not to bale too early as hay at that time of the year is very difficult to dry properly due to the lushness of the grass. 

Having said all that, the best hay of this season was made in that period. That was the only spell until a two week spell in September. Historically, the best hay in western Europe is made from the middle of June to the end of July. That was not possible this season. The hay made in that early spell is very good in terms of quality but very poor in terms of volume. The hay made in the second spell in September was very high in volume but very poor in terms of quality. The nutrition levels of this September hay is also poor and the fungal levels are very high.

At the Irish Equine centre we analyse thousands of samples of hay, haylage, chaffs, straw and oats every year for both hygiene (mould and bacteria levels) and nutritional content. The reality is that in a normal year with good spells of weather we still get both hay and haylage with extremely good nutritional and hygiene values and we get hay and haylage with very poor nutritional and hygiene values. 

This year the percentage of poor is outweighing the percentage of good. Normally we would advise that trainers should produce or purchase enough of the same batch of quality forage for the whole season. That may not be possible this year. It is our experience from testing forage that getting haylage with consistent nutritional values can be very difficult even in a good year. This is mainly due to the variants in moisture content which will certainly be the case this season. Hay which is well made and stored well does tend to be much more consistent and therefore better for overall horse health. 

Both hay and haylage are prone to fungal contamination in different ways. With haylage the fungal contamination occurs as a result of inadequate fermentation or when air pockets or punctures occur in the plastic. 

Fungal problems in hay occur because of high moisture levels during the baling process and because of inadequate storage during winter months. We have shown in the past that those fungal problems are compounded and elevated since farmers have moved away from the traditional small bale and moved to large round and rectangular bales. Farmers who traditionally barn dry small square bales, who ensure that hay is dried below 14% moisture and then covered (a layer of clean bales of straw) in storage remains the most hygienic hay for racehorses.

During storage the moisture level on the outside of uncovered bales significantly increases over damp winter months, leading to a significant increase in fungal growth. Round bales suffer the worst during storage. Hay in large bales needs to have a very low moisture level when baling, which just wasn’t possible in most cases this year when field drying. 

When this type of bale has a high moisture level in the centre of the bale it results in significant increases of pathogenic fungi contamination during storage. We have shown through studies that keeping the moisture level of hay below 14% moisture will significantly reduce Aspergillus contamination. It was very difficult to achieve this moisture reduction this summer and often farmers had no choice but to treat the hay with buffered propionic acid which is an effective preservation method which reduces fungal growth during the early stages of storage but its effect diminishes over time.

Good quality tested hay is still the most beneficial to horses when all factors are taken into account. Once purchased hay should be stored properly by the supplier to ensure that it remains consistent. The hay supplier should ideally guarantee the trainer a supply of hay which is consistent for the whole season rather than swapping and changing batches constantly. 

All hay should be covered from the end of September once the moisture content has stabilised to protect it from damp air during winter months. Trainers with inadequate storage may have no choice than to feed haylage. If this is the case, buy the right size of bales for the amount of horses you are feeding. 

Steaming of hay in the correct manner can be a very useful process to reduce the fungal load in contaminated hay. Some producers of hay harvested very early this year to take advantage of that good weather spell. First crop hay when harvested early can be difficult to save and can have a very high protein content. That high protein is good if you test it to quantify the actual protein content and you then balance your feeds accordingly.

If high protein hay or haylage is used and feeds are not adjusted accordingly it can overload the digestive system with nitrogen. Excess of protein will also lead to an over production of urea, leading to an excess of ammonia emissions in the stable which can also cause respiratory irritation.

So, what is the advice from the IEC? Trainers will need to test their hay and haylage at multiple stages during their season as the dangerous fungi will develop over time. The volume of suitable forage and bedding will be low, so trainers should act quickly to secure the best that’s available. 

The nutrition department at the IEC provides full nutritional and hygiene testing for hay, haylage, straw and oats. It is vital that you test forage pre-purchase when trying to buy a season's supply. Hay, haylage or bedding contaminated with pathogenic fungi will cause respiratory disease which will affect racehorse performance. 

For that reason, the cost of testing forage is a small price to pay rather than losing significant portions of the season due to poor performance as a result of respiratory disease. How you store and feed hay, haylage, and oats will have a huge impact on the level of exposure your animals will have to harmful moulds. Stable hygiene and ventilation will be even more critically important when the risk of contaminated inputs is so high.

To conclude, trainers should always acquire the best possible forage and bedding available and test it prior to purchase. You can and should inspect and test any batch of hay or bedding properly prior to delivery. You can take a representative sample for the testing lab which can then be the deciding factor for your purchase. When taking a sample, take a fistful from 6-8 different bales in the stack to ensure you get a representative sample. 

We monitor the stable environments of over 200 racing yards in Ireland, the UK, France and in the Middle East. That monitoring includes hygiene sampling of feed, forage, bedding, water, stable surfaces, walker surfaces and air quality in barns. The benefits of that monitoring for the trainer is that you highlight issues which can cause respiratory disease, proactively prevent disease problems and finally have a mechanism which quantifies the effectiveness of stable disinfection routines. 

The most consistent trainers in terms of performance have good hygiene practices. If anybody would like to discuss the above issues or need help with assessing the quality of forage and bedding in use, please contact myself or any of my team at nutrition@irishequinecentre.ie and we would be glad to help.

BEDMAX celebrate their 20th year in business - Managing Director, Tim Smalley recounts their progress

BEDMAXTrainer Magazine – DPS Tim SmalleyPage head: Advertorial FeatureHead: LOOKING FORWARD FROM GREYMARE FARM It is 20 years this Spring since the first yellow bags of BEDMAX shavings began appearing in UK racing yards, but the Northumberland-based…

It is 20 years this Spring since the first yellow bags of BEDMAX shavings began appearing in UK racing yards, but the Northumberland-based family company has put its anniversary celebrations on hold. Like everyone else involved in the racing industry, Managing Director Tim Smalley has been fully occupied adapting operations to steer the BEDMAX team safely through these uncharted waters, and keeping production at record levels to support customers through the most disruptive crisis since the second World War.

“This is clearly a very serious problem we’re all facing, and it will obviously have serious consequences for many of us whose lives and livings revolve around horses. But I‘ve always thought that people who work with horses, and especially with racehorses, are better prepared than most to deal with setbacks and disasters. It’s been wonderful to see racing get back in the saddle again, and we’re looking forward to a return to something closer to normality as soon as possible.” 

Every race starts in the stable... Photo: Sarah Farnsworth, by kind permission of Amanda Perrett, Coombelands Racing Stables.

Every race starts in the stable... Photo: Sarah Farnsworth, by kind permission of Amanda Perrett, Coombelands Racing Stables.

Growing up surrounded by ponies, hunters and eventers on the family farm in north Northumberland, Tim opted out of horses in his teens and into agricultural engineering, and it wasn’t until he returned from a spell jackarooing in Australia in the early 80s that he started to put the two together in his first racing-based business.

Desert Orchid was one of the first customers for BEDMAX in 2000.

Desert Orchid was one of the first customers for BEDMAX in 2000.

“Mustering cattle in the Kimberleys reignited the horse bug in me, and when I came home I started hunting again and did some point-to-pointing. At the same time my aunt was breeding some successful steeplechasers here in the stables where I now live, including Canny Danny, who won the Sun Alliance at Cheltenham in ’83, and Strands of Gold who won the Hennessy in ’88. I was looking for a way to make a living somehow on the edges of farming, and through my aunt I learned that trainers were looking for an alternative forage to hay. There was some significant research evidence emerging at the time about the damage airborne dust and spores could do to a horse’s respiratory system in the stable, and hay was seen as the main culprit. 

“So my older brother Chris offered me the use of some of his hayfields at Greymare Farm, I restored two old small round-bale balers, and in 1987 we started making dust free haylage. We sealed the bales in yellow bags and called it HAYMAX, and racing customers seemed very happy with it.”

As haylage increasingly became the forage of choice in UK racing yards, it became apparent that traditional straw bedding was – and still is – as likely as hay to contain high levels of inorganic dust and microbial particles small enough to be inhaled deep into the respiratory system of a nasal obligate breather.

“By 1998, there were lots of suppliers making haylage for horses, but trainers were finding it difficult to source a dust free replacement for straw. Many were trying what I would call waste product shavings from the wood processing industries, but those also had a very high dust content, so I started to look at how we could produce a better bedding, and two years later we launched BEDMAX.”

In those two years, Tim tracked down as much of the research into equine respiratory health as he could and consulted trainers and leading equine veterinary experts, and he realised that dust was not the only health threat that horses face in the stable.

“Respiratory damage caused by airborne dust is the most significant health problem that good bedding can help prevent, but it also needs to help maintain good hoof health, it can play a big part in keeping the stable hygienic and suppressing ammonia, and it needs to provide a supportive base for horses to lie down and get the rest they need.

“I’ve always said it isn’t rocket science, but we put a lot of thought into making a top quality all-round healthy equine bedding. We were the first to cut larger shavings because they’re more resilient and supportive both for the hoof and for horses lying down. We dry them at sterilising temperatures but to a controlled 12% moisture content so they don’t dry out hooves and cause cracking. We make them from traceable, renewable timber we source here in the UK, and I prefer to use pine because it offers a unique level of natural antibacterial resistance. And we have always been aware that if we’re asking customers to pay a bit more for purpose-made bedding, it needs to be very good value for money.”

The other benefits Tim Smalley wanted all customers to be sure they got from BEDMAX were consistent quality, dependable supply, and knowledgeable support and service. As sales grew, the company built a second factory in the Midlands and then a third  in Hampshire to keep up with demand, duplicating the unique production process Tim and his brother had built themselves at Greymare Farm, and they have invested steadily  in new technology and more sophisticated dust screening and vacuum extraction to keep BEDMAX shavings at the top of the bedding performance rankings.

BEDMAX has led the British Equestrian Trade Association’s national survey results for the best-selling brand of bedding in the overall UK equestrian market since 2011, but racing still accounts for a large proportion of sales and Tim Smalley still values the approval of racing trainers and vets as the highest benchmark of success.

“Racing trainers were the first to recognise the need for a bedding that reduced dust levels to the lowest possible minimum. Obviously, this is particularly crucial in racing where even small compromises in respiratory health can make a big difference to performance, and racehorses do spend a lot of time in their stables. It gives me a headache even trying to think of all the factors a trainer has to take into account to get the best out of a horse, but I know that every detail is important, and I hope BEDMAX has helped remove or reduce at least one potential health risk.”

From the outset, it has been racing that has driven this family company’s success at home in the UK and then as a global exporter, first to trainers in Hong Kong, Europe and the Middle East, and more recently to Japan and mainland China. In January, one of the world’s leading studs ordered a shipment of Northumbrian BEDMAX to be delivered to Australia for their stallions standing for the season down under.

“We’ve travelled a long way from Greymare Farm since those first bags went off in our lorry to Malton and Middleham,” says Tim Smalley, “and it’s a pity our 20th anniversary has been overtaken by the coronavirus. But we’re in this for the long run, and we’re even more deeply committed to supporting our racing  customers and their horses through this setback and on to the next 20 years.”

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Bedmax - dust free bedding

Supporting racing’s commitment to equine welfare

When BEDMAX shavings launched in 2000 they were in direct response to a demand from trainers for clean, dust free bedding that eliminated dust and spores in the stable. 

As in many areas of development of how to care for horses and get the best out of them, racing has led the way. This includes understanding the importance of good bedding in safeguarding the health and welfare of race horses which spend long periods in their stables. 

Bedding is more complicated and important than anyone could have imagined. And, in researching the other issues that affect horses in stables, BEDMAX have also learned the importance of bedding in safeguarding hoof integrity, protecting joints, supporting the horse’s weight, moisture management and hygiene. 

Bedding may be a small detail in the complex jigsaw of successful training, but it’s a detail that can make the difference between winning and losing.

Science and innovative thinking are changing our understanding of horses and how to care for them all the time. BEDMAX is still leading the way in the bedding sector and they are now passing on what they have learned to horse owners in the wider equestrian world. They have developed an education programme specifically to highlight the understanding of how bedding affects equine welfare and how to improve it.

Their education training program, materials and support is available to all sectors of the racing industry from colleges to individual training establishments. 

www.bedmaxshavings.com

To arrange a training session please contact Barbara Huddart at BEDMAX on 01668213467

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